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Kaizen: PDCA Events, 5S & Value Stream Mapping

Kaizen for Managers by Open Source equips mid-level managers, operations leads, and continuous improvement practitioners with Lean leadership skills to overcome stagnation in process efficiency and team engagement. It teaches daily management routines, Hoshin Kanri, Gemba Walks, and coaching to align strategy with execution. With over 48,000 US job postings in 2025 demanding continuous improvement expertise, this course builds in-demand capabilities for driving cultural change and helps teams reduce cycle time by 15 percent. Prepares learners for the Open Source Certified Kaizen Foundation exam with 30-day lab access for hands-on practice. Graduates gain a verifiable completion certificate and are positioned to lead improvement initiatives, accelerate into operational leadership roles, and contribute to measurable business impact through sustained Lean practices.

16 Hours (2 Days)
Live Online / Classroom
3+ professionals trained

Training Formats & Pricing

1-on-1 USD 1,100
Dedicated instructor, your schedule Fastest
Public Batch USD 850
Group class, fixed schedule Most Popular
Self-Paced USD 199
Recorded sessions, learn anytime Best Value

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Course Overview

The Kaizen for Managers course by Open Source is designed to equip managers with the principles and practices of continuous improvement, focusing on fostering a culture of operational excellence. This lean kaizen certification program serves roles such as Operations Manager, Continuous Improvement Coordinator, and Process Owner, providing them with tools to identify inefficiencies and lead improvement initiatives. According to the Linux Foundation, 88% of hiring managers consider open source certifications during recruitment, underscoring the growing industry demand for professionals skilled in collaborative, transparent methodologies. Participants gain foundational knowledge in waste elimination, problem-solving techniques like the 5 Whys and Ishikawa diagrams, and strategies to sustain long-term process improvements across diverse organizational environments.

This course covers key tools and methodologies including 5S, Kanban, Value Stream Mapping, Total Productive Maintenance (TPM), and SMED, all implemented within an open-source lab environment that simulates real-world manufacturing and service operations. Learners engage in hands-on labs where they configure task boards, conduct Gemba Walks, and execute a full Kaizen event using digital collaboration platforms and open-source project management tools. A core component involves building a continuous improvement tracker that documents before-and-after metrics such as cycle time reduction and defect rate improvement. Students complete a real-world scenario by leading a simulated Kaizen Blitz to streamline a production workflow, applying root cause analysis and standardization techniques to deliver measurable efficiency gains.

Kaizen for Managers prepares participants for recognition as Certified Kaizen Facilitators, a credential increasingly valued in industries pursuing Lean and Agile transformations. Professionals with Kaizen certification earn an average of $92,000 annually, reflecting strong career advancement potential in operations and quality leadership roles. Koenig Solutions enhances this learning experience with Guaranteed-to-Run scheduling and 1-on-1 training options, ensuring personalized attention and flexibility. Graduates emerge ready to lead sustainable improvement initiatives, drive cost savings, and contribute strategically to organizational excellence in a globally competitive landscape.

What You'll Learn

Execute Kaizen for Managers principles to drive continuous improvement across your organization.
Quantify non-value-added activities using the proven KAIZEN™ methodology to streamline operational processes.
Deploy the 7 Muda waste elimination model to reduce inefficiencies and decrease organizational costs.
Conduct Gemba walk meetings to identify operational issues and foster a culture of ongoing enhancement.
Implement the KAIZEN™ Change Model pillars to guide sustainable organizational transformation.
Demonstrate leadership qualities essential for fostering a Kaizen-driven culture that promotes employee engagement and innovation.

Prerequisites

Recommended knowledge before taking this course
  • Minimum 2 years in a supervisory or management role
  • Completion of a Lean Six Sigma Yellow Belt or equivalent certification
  • Documented experience leading at least one cross-functional process improvement project
  • Foundational knowledge of ISO 9001 standards and the Plan-Do-Check-Act (PDCA) cycle
  • Proficiency in MS Excel for data visualization and understanding of Gemba Walk protocols
  • Demonstrated experience in value stream mapping, root cause analysis, and team-based problem solving
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Certification Exam

Everything you need to know about the Kaizen: PDCA Events, 5S & Value Stream Mapping certification exam

Exam Details
Exam Name
Format
Multiple choice, labs & case studies
Questions
Duration
Passing Score
Validity
Retake Policy
N/A
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What's Included in Your Training

Every enrollment comes packed with resources to maximise your learning and exam success

Career Outcomes

78%

of Kaizen: PDCA Events, 5S & Value Stream Mapping certified professionals report career advancement within 6 months

Salary Impact

+22%

Average salary increase reported after obtaining the Kaizen: PDCA Events, 5S & Value Stream Mapping certification

Typical Salary Range (Global)
Entry$90,000–$115,000
Mid$115,000–$145,000
Senior$145,000–$180,000

*Source: Glassdoor / LinkedIn 2025

Job Roles

6
  • Continuous Improvement Manager
  • Operations Manager
  • Lean Manager
  • Process Improvement Specialist
  • Quality Manager
  • Kaizen Facilitator

Companies Hiring

5,000+
Toyota Amazon Deloitte Accenture Siemens Ford General Electric Boeing McKinsey & Company

and 5,000+ organizations worldwide seeking Kaizen: PDCA Events, 5S & Value Stream Mapping certified professionals

Real Transformations

Course Student Reviews

Real results from IT professionals who trained with Koenig — rated 4.9/5 from 18,400+ verified reviews.

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    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified

Frequently Asked Questions

Everything you need to know about the Kaizen: PDCA Events, 5S & Value Stream Mapping training course

Is the Kaizen for Managers certification exam fee included in the course cost?
The Kaizen for Managers certification exam fee is included in the course cost, following official Open Source training policies. There are no extra charges for the exam, which follows the one-day training program. This all-inclusive pricing simplifies your enrollment and ensures you achieve your professional certification without any unexpected expenses.
What training formats are available for Kaizen for Managers at Koenig Solutions?
Koenig Solutions offers Kaizen for Managers in live online, classroom, 1-on-1, and self-paced formats, with Guaranteed-to-Run scheduling ensuring availability. You can choose the mode that fits your schedule, with all formats featuring official Open Source courseware and expert instruction designed to support global participants across all time zones.
How long is lab access provided and what type of environment is used for Kaizen for Managers training?
Lab access for Kaizen for Managers provides 40 hours of hands-on practice using secure, cloud-based sandbox environments. These labs simulate real-world continuous improvement scenarios, allowing you to apply Lean tools and methodologies in a risk-free setting. This practical approach ensures you master industry best practices through direct, guided application.
What is Koenig's rescheduling and cancellation policy for the Kaizen for Managers course?
Koenig allows free rescheduling of the Kaizen for Managers course with at least 7 days' notice; cancellations within 7 days may incur a nominal fee. The same session cannot be rescheduled more than once, and refunds are claimable up to one year post-payment under Koenig’s 100% Happiness Guarantee.
What is the format, number of questions, passing score, and time limit for the Kaizen for Managers certification exam?
The Kaizen for Managers exam is a 30-question, multiple-choice, open-book assessment. It requires a 70% passing score (21 correct answers) within a 60-minute time limit. This exam evaluates your practical understanding of Open Source Kaizen principles, waste reduction techniques, and continuous improvement strategies essential for modern management roles.
How long is the Kaizen for Managers certification valid, and what is the renewal process and cost?
The Kaizen for Managers certification offers lifetime validity and requires no renewal, per Open Source and GSDCouncil policies. This removes the burden of recurring fees or ongoing PDUs. It is a one-time investment that provides permanent, verifiable recognition of your continuous improvement expertise for your professional portfolio.
What post-training support does Koenig provide after completing the Kaizen for Managers course?
Koenig provides 6 months of post-training support for Kaizen for Managers, including recorded session access, expert mentor guidance, and community forums. You also benefit from the Happiness Guarantee, which includes a free retake option if you do not achieve full satisfaction or your desired exam success on the first attempt.
Are there any prerequisites or prior experience required for enrolling in the Kaizen for Managers course?
There are no formal prerequisites for the Kaizen for Managers course, making it accessible to professionals in any industry. While basic familiarity with workplace processes helps, all foundational concepts are covered during the training. This program is designed to build your operational efficiency skills from the ground up.
What is the average salary impact or career progression for professionals holding the Kaizen for Managers certification?
Kaizen-certified managers earn between $90,609 and $100,506 annually, with a $97,648 average in the U.S. Certification facilitates advancement into senior operations, continuous improvement leadership, and Lean management roles. It significantly enhances your competitiveness for promotions and specialized positions within the manufacturing and service sectors globally.
How does instructor-led Kaizen for Managers training compare to self-study in terms of effectiveness and pass rates?
Instructor-led Kaizen for Managers training is more effective than self-study due to real-time feedback, interactive case studies, and expert facilitation. While self-paced options offer flexibility, live training improves retention and application through structured learning and peer interaction. This guided approach leads to consistently higher certification pass rates for participants.
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