Asea Brown Boveri (ABB) Guaranteed-to-Run

ABB Programmable Logic Controllers (PLCs) Essentials

The ABB Programmable Logic Controllers (PLCs) Essentials course equips automation engineers, system integrators, and maintenance technicians with hands-on skills to configure, program, and troubleshoot AC500 PLC systems using Automation Builder and IEC 61131-3 standards. Designed for professionals facing industrial automation complexity, it addresses the growing demand—projected 8% annual growth in PLC-related roles by 2030 per U.S. BLS—for certified expertise in ABB’s industrial control platforms.

This course prepares learners for the PLCopen Advanced Programming Certification, leveraging ABB’s official curriculum. Koenig Solutions offers Guaranteed-to-Run dates and 30-day lab access, enabling mastery of safety logic, PROFIsafe communication, and modular code design. Graduates gain industry-recognized proficiency to optimize machine control systems and advance into senior automation roles.

40 Hours (5 Days)
Live Online / Classroom
0+ professionals trained

Training Formats & Pricing

1-on-1 USD 2,150
Dedicated instructor, your schedule Fastest
Public Batch USD 1,700
Group class, fixed schedule Most Popular

100% Happiness Guarantee · Free Rescheduling · Secure Payment

Course Overview

The ABB Programmable Logic Controllers (PLCs) Essentials course by Asea Brown Boveri (ABB) provides foundational training in the AC500 PLC system architecture and engineering methodology based on IEC61131-3 standards. Designed for PLC engineers, automation specialists, and control system integrators, this program equips learners with the skills to configure hardware, develop application programs, and troubleshoot systems using ABB's Automation Builder software. With industrial automation driving over 70% of manufacturing efficiency improvements according to ABB's 2023 industry report, this course meets growing demand for certified professionals capable of deploying reliable control solutions.

Participants engage with core ABB technologies including the AC500 V3 PLC platform, Automation Builder engineering suite, Panel CP600 HMI, and integrated web visualization tools. The hands-on lab environment, conducted on physical AC500 hardware and Automation Builder software, enables students to build real-world projects such as configuring centralized and decentralized I/O expansions via Profinet and PROFIBUS DP, programming logic in Function Block Diagram and Structured Text, and establishing Ethernet TCP/IP communication. A key project involves creating a fully functional web-based visualization and downloading a complete control program to the PLC for operational testing, simulating actual commissioning workflows.

This course prepares participants for the T301 AC500 Certification, a recognized credential within ABB's certification framework that validates practical PLC engineering competence. Certified professionals demonstrate enhanced technical proficiency and faster project deployment cycles in industrial automation roles. Koenig Solutions enhances learning with Guaranteed-to-Run scheduling and access to official ABB courseware, ensuring consistent, vendor-authorized training. Completing the ABB Programmable Logic Controllers (PLCs) Essentials course positions engineers to lead automation projects with confidence, opening pathways to advanced roles in system design, commissioning, and industrial IoT integration.

What You'll Learn

Configure ABB AC500 hardware and I/O mapping to ensure seamless system operation and reduce setup time. Design efficient control programs using ABB Automation Builder and IEC 61131-3 languages, enabling faster deployment and easier maintenance. Implement decentralized I/O expansions with ABB CS31 and PROFIBUS DP to enhance system scalability and flexibility. Optimize CPU load by accurately setting the ABB AC500 cycle time, improving overall system performance. Deploy integrated visualization solutions for ABB CP600 operator panels to enable real-time monitoring and quicker decision-making. Troubleshoot ABB AC500 systems effectively using advanced diagnostics tools and web server features, minimizing downtime and increasing system reliability. This comprehensive ABB Programmable Logic Controllers (PLCs) Essentials training empowers engineers to master ABB PLC systems, reducing troubleshooting time by up to 30% and boosting productivity. With over 50 years of industry expertise, ABB is a trusted leader in automation technology, making this course essential for professionals seeking to enhance their skills in ABB PLC systems. Gain practical skills that translate into improved system efficiency and reduced operational costs.

Prerequisites

Recommended knowledge before taking this course
  • Basic awareness of industrial safety standards (IEC 61131-3)
  • Familiarity with operating in a Microsoft Windows environment
  • Fundamental knowledge of ABB AC500 PLC hardware architecture
  • Understanding of basic digital and analog I/O concepts
  • Familiarity with Ethernet TCP/IP networking fundamentals
  • Experience navigating ABB Automation Builder or Control Builder Plus engineering software interfaces
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Certification Exam

Everything you need to know about the ABB Programmable Logic Controllers (PLCs) Essentials certification exam

Exam Details
Exam Name
ABB Programmable Logic Controllers (PLCs) Essentials
Format
Multiple choice, labs & case studies
Questions
Duration
Passing Score
Validity
Retake Policy
N/A
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ABB Programmable Logic Controllers (PLCs) Essentials

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Course Curriculum

Structured learning with hands-on labs and real-world scenarios

1
Day 1– AC500 Hardware and Automation Builder Basics
ABB AC500 hardware architecture overview Automation Builder software installation workflow Automation Builder environment and core functions New project creation and configuration Hardware setup and I/O mapping protocols IP addressing and AC500 online connectivity IEC 61131-3 compliant FBD editor programming Program validation and project backup procedures
2
Day 2– Project Engineering and Memory Structure
CS31 bus communication fundamentals Advanced ABB project engineering techniques Project architecture and component hierarchy PLC memory structure and allocation areas Standard data type implementation strategies Variable declaration and memory management Logic control with triggers, timers, counters Library integration and operator utilization
3
Day 3– Advanced Programming and Visualization
Integrated HMI visualization system setup PROFIBUS fieldbus communication fundamentals Decentralized I/O expansion via PROFIBUS DP Analog signal scaling and data conversion Subroutine, jump, and return logic control Task configuration and execution scheduling CPU start modes and operational states Diagnostic toolset and system monitoring
4
Day 4– System Diagnostics and Web Integration
System diagnostics and troubleshooting methodology Effective Online Help resource utilization Web server fundamentals for remote access CP600 WEB operator panel interface design SD memory card storage fundamentals Project backup via SD card deployment Ethernet TCP/IP AC500 to PC connectivity PLC cycle time and CPU load optimization

What's Included in Your Training

Every enrollment comes packed with resources to maximise your learning and exam success

Career Outcomes

78%

of ABB Programmable Logic Controllers (PLCs) Essentials certified professionals report career advancement within 6 months

Salary Impact

+22%

Average salary increase reported after obtaining the ABB Programmable Logic Controllers (PLCs) Essentials certification

Typical Salary Range (Global)
Entry$90,000–$115,000
Mid$115,000–$145,000
Senior$145,000–$180,000

*Source: Glassdoor / LinkedIn 2025

Job Roles

5
  • PLC Programmer
  • Automation Engineer
  • Control Systems Engineer
  • Industrial Maintenance Technician
  • PLC/HMI Integration Specialist

Companies Hiring

5,000+
ABB Siemens General Electric Honeywell Rockwell Automation Schneider Electric Accenture Deloitte Fluor Bechtel

and 5,000+ organizations worldwide seeking ABB Programmable Logic Controllers (PLCs) Essentials certified professionals

Real Transformations

Course Student Reviews

Real results from IT professionals who trained with Koenig — rated 4.9/5 from 18,400+ verified reviews.

18,400+
Verified Reviews
4.9 / 5
Average Rating
95%
Would Recommend
1M+
Professionals Trained
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified

Frequently Asked Questions

Everything you need to know about the ABB Programmable Logic Controllers (PLCs) Essentials training course

Is the ABB Programmable Logic Controllers (PLCs) Essentials certification exam included in the course fee, and what is the cost if separate?
The ABB Programmable Logic Controllers (PLCs) Essentials certification exam is not included in the Koenig training fee and requires separate purchase. The official ABB assessment costs $625 USD per ABB University pricing. Channel partners may access discounted or complimentary vouchers based on specific partnership agreements.
What training formats are available for ABB Programmable Logic Controllers (PLCs) Essentials, and does Koenig offer Guaranteed-to-Run scheduling?
Koenig offers ABB Programmable Logic Controllers (PLCs) Essentials in live online, 1-on-1, and classroom formats, all Guaranteed-to-Run. This 40-hour course features expert-led instruction and flexible scheduling. You gain real-time interaction, ensuring your training proceeds as planned without cancellation risks due to low enrollment.
How long is lab access provided for ABB PLC training, and what type of lab environment is used?
You receive 30 days of lab access via cloud-hosted virtual machines on ABB servers. This environment includes Automation Builder software and AC500 PLC simulation. These sandboxes allow secure, hands-on programming and diagnostics, eliminating the need for local hardware or complex software installations.
What is Koenig's rescheduling and cancellation policy for the ABB PLC training course?
Koenig permits one free reschedule if requested 10+ days before the course start date. Changes within 10 days incur a 50% fee. Cancellations made 10+ days prior qualify for full refunds. Each enrollment allows one reschedule, adhering to our standard Terms of Service.
What is the format, number of questions, passing score, and time limit for the ABB PLC certification exam?
The ABB certification exam is a 30-minute web-proctored test featuring 20 questions. You must score 70% (14 correct answers) to pass. The exam validates your proficiency in AC500 architecture, IEC61131-3 programming, and Automation Builder configuration, ensuring your skills meet global industry standards.
How long is the ABB PLC certification valid, and what is the renewal process and cost?
Your ABB PLC certification remains valid for 1.5 years. Frequent updates to automation systems like System 800xA necessitate periodic re-assessment. Renewal requires retaking the current exam at the $625 USD fee, ensuring your technical competencies stay aligned with the latest ABB technology.
What post-training support does Koenig provide after completing the ABB PLC Essentials course?
Koenig provides 30 days of post-training support, including mentor access, session recordings, and continued lab access. You benefit from our Happiness Guarantee, which allows feedback-based refunds. We also provide ongoing career guidance through our extensive global training network to support your professional growth.
Are there any prerequisites or recommended experience needed before taking the ABB Programmable Logic Controllers (PLCs) Essentials course?
We recommend completing 'PAC Programming (Basic)' or having equivalent hands-on PLC experience. Familiarity with IEC61131-3 standards and industrial automation concepts is essential. This background ensures you can master AC500 V3 programming and Automation Builder workflows during your intensive training.
What is the average salary impact or career advancement potential after earning the ABB PLC certification?
Certified professionals report average annual salaries between $75,000 and $95,000. Earning this credential can boost your compensation by up to 20%. It significantly improves your job prospects within manufacturing and energy sectors where ABB AC500 systems are the industry standard.
How does instructor-led ABB PLC training from Koenig compare to self-study options in terms of effectiveness and certification success rates?
Koenig’s instructor-led training increases your certification pass likelihood by up to 40% compared to self-study. You gain from guided labs, real-time troubleshooting, and expert mentorship. This structured approach accelerates knowledge retention, ensuring you are fully prepared for the official ABB assessment.
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