Asea Brown Boveri (ABB) Guaranteed-to-Run

Mastering ABB PLC Programming

Mastering ABB PLC Programming equips automation engineers, system integrators, and maintenance technicians with advanced skills in AC500 V3 PLC programming using IEC61131-3 and Automation Builder. It solves the critical industry need for reliable, modular code in high-availability industrial systems. With ABB holding an 18% share of the global PLC market, demand for certified expertise in its platforms is accelerating across automotive, manufacturing, and energy sectors.

This course prepares learners for the ABB Control Systems User Assessment, validating proficiency in PLC engineering. Koenig delivers official vendor-authorized courseware and 30-day lab access, ensuring hands-on mastery. Graduates gain the credentials and practical competence to lead automation projects in organizations leveraging ABB’s industrial control ecosystem.

40 Hours (5 Days)
Live Online / Classroom
0+ professionals trained

Training Formats & Pricing

1-on-1 USD 2,150
Dedicated instructor, your schedule Fastest
Public Batch USD 1,700
Group class, fixed schedule Most Popular

100% Happiness Guarantee · Free Rescheduling · Secure Payment

Course Overview

The **Mastering ABB PLC Programming** course by Asea Brown Boveri (ABB) is an advanced-level training program designed for automation engineers, control system programmers, and industrial IT specialists seeking expertise in ABB's AC500 PLC platform. While no standalone certification exam is tied directly to this course, it aligns with ABB’s internal User Assessment framework—specifically preparing professionals for expert-level evaluations such as T730 (Engineering using AC 800M) and advanced AC500 V3 programming competencies. This training serves critical roles including PLC Programmer, Automation Engineer, and System Integrator, supporting industries where ABB controls dominate, such as manufacturing, energy, and water treatment. With over 1,000 industrial customers globally relying on ABB’s AC500 series for mission-critical automation, mastering this platform significantly enhances employability and technical authority in automation-driven sectors.

Participants engage directly with ABB’s core engineering tools, including **Automation Builder**, **RobotStudio**, **AC500-S Safety PLC**, **PROFINET IO**, **EtherCAT**, and **OPC UA** within a fully integrated lab environment. The hands-on component uses Automation Builder’s virtual commissioning technology, allowing students to simulate complete control systems before deploying to physical hardware. Learners configure real-world applications such as automated conveyor logic with safety interlocks, implement object-oriented programming (OOP) principles using inheritance and polymorphism in Structured Text (ST), and integrate drives via EtherCAT and Modbus TCP. Using RobotStudio in conjunction with Automation Builder, students also build synchronized robotic workcells, testing PLC logic against 3D simulated robots to validate timing and safety protocols—all within ABB’s unified digital twin environment.

This course prepares candidates for ABB’s Expert-Level User Assessments, which are recognized across industrial automation sectors and often required for lead engineering roles on ABB-powered projects. Professionals with verified ABB PLC expertise report average salary increases of 20–30%, with senior automation engineers earning between $95,000 and $130,000 annually in North America and Europe. Koenig Solutions enhances this learning path with Guaranteed-to-Run scheduling, official ABB courseware, and access to 1-on-1 instructor mentoring, ensuring personalized mastery of complex topics like safety programming and network variable synchronization. Upon completion, graduates are equipped to design, debug, and optimize scalable automation architectures—positioning them to lead next-generation smart factory and Industry 4.0 initiatives using ABB’s industrial IoT-ready control ecosystem.

What You'll Learn

Configure ABB AC500 PLC hardware components for reliable automation
Design ABB AC500 safety logic using FBD to ensure system safety
Implement ABB AC500 communication via Profinet IO for seamless data exchange
Program ABB AC500 controllers using IEC61131-3 languages for flexible automation solutions
Optimize ABB AC500 CPU performance to enhance system efficiency
Troubleshoot ABB AC500 systems with Automation Builder to minimize downtime

Prerequisites

Recommended knowledge before taking this course
  • Basic understanding of Programmable Logic Controllers (PLCs) is essential for mastering ABB PLC programming, as it provides the foundation for working with ABB's automation solutions.
  • Familiarity with operating in a Microsoft Windows environment helps streamline the use of ABB's Automation Builder software, which is crucial for programming ABB PLCs.
  • Practical knowledge of AC500 PLC and Automation Builder software, equivalent to F880 - AC500 V3 PLC Basic Training, ensures you can efficiently develop and troubleshoot ABB PLC systems.
  • Experience with IEC61131-3 programming languages such as FBD, ST, and SFC is vital for creating reliable ABB PLC programs aligned with industry standards.
  • Understanding industrial communication protocols like CS31, PROFIBUS DP, and Ethernet TCP/IP is necessary to integrate ABB PLCs into complex automation networks.
  • Prior knowledge of functional safety standards including IEC61508, IEC62061, and ISO13849 enhances your ability to design safe and compliant ABB automation systems.
Corporate Training
Get a Corporate Quote

Volume discounts · Dedicated account manager · Custom scheduling

Certification Exam

Everything you need to know about the Mastering ABB PLC Programming certification exam

Exam Details
Exam Name
Mastering ABB PLC Programming
Format
Multiple choice, labs & case studies
Questions
Duration
Passing Score
Validity
Retake Policy
Unlimited attempts permitted through the ABB University portal
Let's Talk

Request for more information

Mastering ABB PLC Programming

We'll respond within 1 business day · No spam, ever.

Course Curriculum

Structured learning with hands-on labs and real-world scenarios

1
Day 1– Mastering ABB PLC Programming: AC500 Hardware and Automation Builder
AC500 hardware architecture overview Automation Builder software installation steps Automation Builder design and core functions Efficient new project creation workflows Hardware configuration and I/O mapping IP addressing and AC500 online access IEC 61131-3 FBD editor programming standards Program testing and secure project backups
2
Day 2– Mastering ABB PLC Programming: Engineering and Logic Fundamentals
CS31 fieldbus communication fundamentals Project structure and component hierarchy Memory structure and allocation areas Standard data type implementation Variable declaration and management Logic programming: triggers, timers, counters Operators and standard library utilization Integrated visualization design techniques
3
Day 3– Mastering ABB PLC Programming: Advanced Diagnostics and Control
PROFIBUS communication network fundamentals Decentralized I/O expansion via PROFIBUS DP Precision scaling of analog sensor values Subroutines, conditional jumps, and returns Task configuration and priority management Advanced system diagnostics toolsets CPU start modes and operation states Proactive diagnostics and troubleshooting
4
Day 4– Mastering ABB PLC Programming: Integration and Web Features
Web server architecture fundamentals CP600 WEB operator panel configuration SD memory card storage fundamentals Automated project backup via SD card Comprehensive online help system navigation Ethernet TCP/IP network connection setup Cycle time optimization for CPU efficiency System monitoring using diagnostic data

What's Included in Your Training

Every enrollment comes packed with resources to maximise your learning and exam success

Career Outcomes

78%

of Mastering ABB PLC Programming certified professionals report career advancement within 6 months

Salary Impact

+24%

Average salary increase reported after obtaining the Mastering ABB PLC Programming certification

Typical Salary Range (Global)
Entry$90,000–$115,000
Mid$115,000–$145,000
Senior$145,000–$180,000

*Source: Glassdoor / LinkedIn 2025

Job Roles

6
  • PLC Programmer
  • Automation Engineer
  • Control Systems Engineer
  • Industrial Automation Specialist
  • HMI/SCADA Developer
  • Application Engineer

Companies Hiring

5,000+
ABB Siemens Rockwell Automation Honeywell Emerson General Electric Schneider Electric Fluor Bechtel

and 5,000+ organizations worldwide seeking Mastering ABB PLC Programming certified professionals

Real Transformations

Course Student Reviews

Real results from IT professionals who trained with Koenig — rated 4.9/5 from 18,400+ verified reviews.

18,400+
Verified Reviews
4.9 / 5
Average Rating
95%
Would Recommend
1M+
Professionals Trained
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
100%

Happiness Guarantee

We are so confident in the quality of our training that we offer a full money-back guarantee. Not satisfied? Contact us within 24 hours of your first session — we'll refund you completely, no questions asked.

Full Refund

Within 24 hours

No Questions

Asked ever

Secure Payment

Encrypted checkout

PCI DSS

Compliant