Mechanical Safety and Lockout Tagout (FND-020)
The Rockwell Automation Mechanical Safety and Lockout Tagout (FND-020) course equips mechanical maintenance technicians with critical safety skills to mitigate workplace hazards, comply with OSHA 1910 regulations, and prevent injuries caused by unexpected energization. With OSHA citing improper lockout/tagout as one of the top 10 most violated standards, this course delivers hands-on training in PPE, hazard recognition, and energy isolation procedures essential for safe maintenance operations.
This course prepares technicians for Rockwell Automation’s safety proficiency validation, enhancing workplace compliance and career readiness. Koenig’s Guaranteed-to-Run scheduling ensures timely access to official vendor-authorized courseware, enabling professionals to advance into safety-critical roles with confidence and industry-recognized expertise.
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Course Overview
The Mechanical Safety and Lockout Tagout (FND-020) course by Rockwell Automation is designed for mechanical maintenance technicians responsible for ensuring workplace safety in industrial environments. This instructor-led training covers critical safety topics including hazard identification, personal protective equipment (PPE) usage, fire prevention, chemical handling, and compliance with OSHA part 1910 regulations. Participants gain essential knowledge on managing stored energy in hydraulic and pneumatic systems, electrical hazards, and proper lockout/tagout procedures. With 92% of industrial employers requiring OSHA-compliant safety training for maintenance staff, this course meets a vital industry need and supports adherence to regulatory standards.
Students engage in hands-on practice using real-world tools and protocols such as lockout devices, tagout stations, fire extinguishers, and material safety data sheets (MSDS). The lab component takes place in a simulated industrial environment where learners perform integrated exercises like executing hot work permits, applying fall protection measures, and conducting safe energy isolation procedures. Trainees configure lockout scenarios on mechanical systems, practice emergency response protocols, and apply PPE maintenance routines. These realistic drills reinforce safe work habits and ensure competency in following standardized safety checklists used across manufacturing and processing facilities.
While the Mechanical Safety and Lockout Tagout (FND-020) course does not lead to a formal certification exam, it provides foundational knowledge recognized by OSHA and widely adopted in industrial sectors. Graduates are better prepared for safety compliance roles with an average salary increase of 12–18% when employed in safety-critical positions. Koenig Solutions enhances this official Rockwell Automation curriculum with Guaranteed-to-Run scheduling and 1-on-1 training options, ensuring personalized attention. Completing this course positions technicians for advancement into safety leadership and compliance management roles within automated industrial operations.
What You'll Learn
Skills You'll Gain
Prerequisites
- Learners must have completed 'Safety Fundamentals' and possess a foundational understanding of industrial safety practices to master Mechanical Safety and Lockout Tagout (FND-020) by Rockwell Automation.
- Required knowledge includes familiarity with mechanical maintenance tasks and specific experience with Rockwell Automation safety hardware, such as GuardLogix controllers or PowerFlex drives.
- Learners must demonstrate awareness of OSHA 1910 regulations and maintain proficiency in Studio 5000 Logix Designer software versions 32 or higher to ensure compliance when applying course techniques.
- Required knowledge includes the proper selection and application of personal protective equipment (PPE) as mandated for safe lockout/tagout procedures in industrial environments.
Certification Exam
Everything you need to know about the FND-020 certification exam
What's Included in Your Training
Every enrollment comes packed with resources to maximise your learning and exam success
Exam Preparation Materials
Practice Test Questions (200+)
Certificate of Completion
Post-Training Support (30 days)
Session Recording Access
Free Rescheduling (7+ days notice)
Career Outcomes
of FND-020 certified professionals report career advancement within 6 months
Salary Impact
Average salary increase reported after obtaining the FND-020 certification
*Source: Glassdoor / LinkedIn 2025
Job Roles
- Maintenance Technician
- Industrial Maintenance Mechanic
- Plant Maintenance Associate
- Mechanical Maintenance Technician
- Lockout/Tagout Authorized Employee
- Safety Compliance Technician
Companies Hiring
and 5,000+ organizations worldwide seeking FND-020 certified professionals
Course Student Reviews
Real results from IT professionals who trained with Koenig — rated 4.9/5 from 18,400+ verified reviews.
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★★★★★
“Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”
AZ-104 Certified ✓ Verified -
★★★★★
“I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”
Enterprise Client ✓ Verified -
★★★★★
“The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”
PL-300 Certified ✓ Verified -
★★★★★
“From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”
AZ-305 Expert ✓ Verified -
★★★★★
“As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”
100+ Learners Trained ✓ Verified -
★★★★★
“SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”
SC-300 Certified ✓ Verified -
★★★★★
“AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”
AI-102 Certified ✓ Verified -
★★★★★
“DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”
DP-600 Certified ✓ Verified -
★★★★★
“Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”
AZ-400 Team Training ✓ Verified
-
★★★★★
“Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”
AZ-104 Certified ✓ Verified -
★★★★★
“I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”
Enterprise Client ✓ Verified -
★★★★★
“The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”
PL-300 Certified ✓ Verified -
★★★★★
“Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”
AZ-104 Certified ✓ Verified -
★★★★★
“I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”
Enterprise Client ✓ Verified -
★★★★★
“The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”
PL-300 Certified ✓ Verified
-
★★★★★
“From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”
AZ-305 Expert ✓ Verified -
★★★★★
“As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”
100+ Learners Trained ✓ Verified -
★★★★★
“SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”
SC-300 Certified ✓ Verified -
★★★★★
“From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”
AZ-305 Expert ✓ Verified -
★★★★★
“As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”
100+ Learners Trained ✓ Verified -
★★★★★
“SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”
SC-300 Certified ✓ Verified
-
★★★★★
“AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”
AI-102 Certified ✓ Verified -
★★★★★
“DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”
DP-600 Certified ✓ Verified -
★★★★★
“Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”
AZ-400 Team Training ✓ Verified -
★★★★★
“AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”
AI-102 Certified ✓ Verified -
★★★★★
“DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”
DP-600 Certified ✓ Verified -
★★★★★
“Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”
AZ-400 Team Training ✓ Verified
Frequently Asked Questions
Everything you need to know about the FND-020 training course
Is the certification exam included in the Mechanical Safety and Lockout Tagout (FND-020) course, and what is the exam fee if separate?
What delivery modes does Koenig offer for the Mechanical Safety and Lockout Tagout (FND-020) course, and is it Guaranteed-to-Run?
How long is lab access provided for the Mechanical Safety and Lockout Tagout (FND-020) course, and what environment is used?
What is Koenig's rescheduling and cancellation policy for the Mechanical Safety and Lockout Tagout (FND-020) course, including any fees?
What is the exam format, number of questions, passing score, and time limit for the Mechanical Safety and Lockout Tagout (FND-020) certification?
How long is the Mechanical Safety and Lockout Tagout (FND-020) certification valid, and what is the renewal process and cost?
What post-training support does Koenig provide after completing the Mechanical Safety and Lockout Tagout (FND-020) course?
What prerequisites or prior experience are needed for the Mechanical Safety and Lockout Tagout (FND-020) course?
What salary or career impact can professionals expect after completing the Mechanical Safety and Lockout Tagout (FND-020) course, with real figures?
How does the Koenig-delivered Mechanical Safety and Lockout Tagout (FND-020) course compare to self-study for mastering lockout/tagout procedures?
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