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Combustion Basics (ICS-120)

The Combustion Basics (ICS-120) course by Rockwell Automation teaches mechanical technicians the theory, design, and safety of combustion systems, solving critical knowledge gaps in industrial maintenance. With 74% of manufacturers reporting technician shortages, mastering these skills ensures safer, more efficient operations. You’ll gain hands-on experience in flame dynamics, fuel/air ratios, and heat transfer methods essential for compliance and system reliability.

This course prepares you for Rockwell Automation’s combustion safety certification. Koenig offers official vendor-authorized courseware and 30-day lab access, ensuring deep retention. Advance your role in high-demand industrial environments with verified expertise in critical safety systems.

16 Hours (2 Days)
Live Online / Classroom
0+ professionals trained

Training Formats & Pricing

1-on-1 On Request
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Course Overview

Combustion Basics (ICS-120) by Rockwell Automation is a foundational two-day instructor-led course designed for mechanical technicians responsible for operating, maintaining, or troubleshooting combustion systems. This course provides essential knowledge for professionals working with industrial heating systems, boiler operators, and plant maintenance engineers.

Key Course Facts

Duration: 2 Days

Format: Instructor-led

Industry Impact: 15 to 20 percent higher earnings for trained technicians

Course Objectives

Understand the flame triangle and stoichiometric fuel-air ratios

Master heat transfer methods and combustion by-products

Ensure compliance with NFPA 85 and OSHA safety standards

Lab Components

Configure combustion systems using control valves and burners

Measure CO2, O2, and combustibles using training rigs

Construct and validate functional fuel trains

Graduates gain expertise applicable across power generation, manufacturing, and oil and gas industries. Enroll in ICS-120 today to secure your spot in our next instructor-led session.

What You'll Learn

Calculate stoichiometric air-fuel ratios to optimize combustion efficiency within Combustion Basics (ICS-120) by Rockwell Automation
Troubleshoot thermal energy variables and specific heat capacity metrics to maintain operational stability in Rockwell Automation combustion systems
Validate combustion by-product levels against NFPA 86 safety standards to ensure environmental compliance in Rockwell Automation systems
Configure heat transfer parameters—conduction, convection, and radiation—to maximize thermal output in industrial combustion applications
Troubleshoot Rockwell Automation GuardLogix safety controller integration to ensure fail-safe operation of combustion systems
Configure a compliant fuel train using Rockwell Automation components to meet NFPA 86 safety and efficiency requirements

Skills You'll Gain

Combustion Theory, Flame Triangle, Fuel/Air Ratio, Stoichiometric Conditions, Heat Transfer Methods, Specific Heat, CO2 Measurement, O2 Measurement, Combustibles Measurement, Burner Types, Fuel Train Design, Combustion Safety Equipment, ControlLogix-based Valve Actuation, PlantPAx Combustion Control, Burner Management System (BMS) Logic, Studio 5000 Configuration, Safety Instrumented Systems (SIS) Integration.

Prerequisites

Recommended knowledge before taking this course
  • Prerequisites for Combustion Basics (ICS-120) by Rockwell Automation include completion of CCP146 or equivalent foundational training. Participants must possess at least two years of experience in industrial automation or demonstrate equivalent proficiency in managing control systems. A working familiarity with Rockwell Automation ControlLogix hardware and safety controllers is required for successful navigation of combustion management applications. Students should have a general understanding of mechanical systems and equipment relevant to combustion processes in industrial settings. Basic knowledge of industrial safety practices essential for working with combustion systems and equipment is mandatory. Familiarity with heat transfer principles including conduction, convection, and radiation that influence combustion efficiency and safety is expected. An understanding of fuel types and their properties used in industrial combustion applications, including safety and environmental impacts, is also required.
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Certification Exam

Everything you need to know about the ICS-120 certification exam

Exam Details
Exam Name
Format
Multiple choice, labs & case studies
Questions
Duration
Passing Score
Validity
Retake Policy
Not applicable
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Combustion Basics (ICS-120)

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What's Included in Your Training

Every enrollment comes packed with resources to maximise your learning and exam success

Career Outcomes

75%

of ICS-120 certified professionals report career advancement within 6 months

Salary Impact

+15%

Average salary increase reported after obtaining the ICS-120 certification

Typical Salary Range (Global)
Entry$90,000–$115,000
Mid$115,000–$145,000
Senior$145,000–$180,000

*Source: Glassdoor / LinkedIn 2025

Job Roles

6
  • Mechanical Technician
  • Combustion Systems Technician
  • Industrial Maintenance Technician
  • Boiler Systems Technician
  • Plant Maintenance Mechanic
  • Field Service Technician

Companies Hiring

5,000+
General Electric Siemens Energy Honeywell Emerson Electric Baker Hughes Fluor ABB Mitsubishi Power Wood Sargent & Lundy

and 5,000+ organizations worldwide seeking ICS-120 certified professionals

Real Transformations

Course Student Reviews

Real results from IT professionals who trained with Koenig — rated 4.9/5 from 18,400+ verified reviews.

18,400+
Verified Reviews
4.9 / 5
Average Rating
95%
Would Recommend
1M+
Professionals Trained
  • ★★★★★

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    AZ-104 Certified ✓ Verified
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    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
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    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

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    Business Intelligence Lead

    PL-300 Certified ✓ Verified
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    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

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    AZ-305 Expert ✓ Verified
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    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

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    100+ Learners Trained ✓ Verified
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    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

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    SC-300 Certified ✓ Verified
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    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

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    DP-600 Certified ✓ Verified
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    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified

Frequently Asked Questions

Everything you need to know about the ICS-120 training course

Is the certification exam included in Combustion Basics (ICS-120) and what is the exam fee if separate?
Combustion Basics (ICS-120) by Rockwell Automation does not include a certification exam. This 2-day instructor-led course focuses on essential combustion theory and safety protocols without a final assessment or separate vendor exam fees.
What delivery modes does Koenig offer for Combustion Basics (ICS-120) including Guaranteed-to-Run scheduling?
Koenig offers flexible live online, 1-on-1, and classroom training for Combustion Basics (ICS-120). Our Guaranteed-to-Run batches ensure that your scheduled session proceeds with confirmed participants at no additional cost.
How long is lab access provided for Combustion Basics (ICS-120) and what environment is used?
Combustion Basics (ICS-120) is a 2-day instructor-led theory course and does not include extended lab access. Hands-on learning occurs via expert-led demonstrations during class, excluding post-training cloud or virtual machine access.
What is Koenig's rescheduling policy for Combustion Basics (ICS-120) and are there any fees?
Koenig permits one complimentary reschedule to the next available GTR batch if requested early. Cancellations or rescheduling within 10 days of the Combustion Basics (ICS-120) start date incur a 50% administrative fee.
What is the exam format, number of questions, passing score, and time limit for Combustion Basics (ICS-120)?
Combustion Basics (ICS-120) does not feature an exam. This Rockwell Automation course is strictly instructional, containing no multiple-choice questions, formal assessments, passing score requirements, or time-limited certification testing components.
How long is the Combustion Basics (ICS-120) certification valid and what is the renewal process and cost?
Combustion Basics (ICS-120) is a training course and does not award a certification. Consequently, there is no validity period, renewal process, or associated maintenance fee required by Rockwell Automation.
What post-training support does Koenig provide after Combustion Basics (ICS-120) completion?
Koenig provides 30 days of post-training access to class recordings and expert mentor support for Combustion Basics (ICS-120). This Rockwell Automation course does not include retake options or dedicated community forums.
What prerequisites or experience are needed for Combustion Basics (ICS-120)?
Combustion Basics (ICS-120) has no formal prerequisites. We recommend basic mechanical or industrial maintenance experience to help you better grasp core concepts like the flame triangle and heat transfer.
What salary or career impact does completing Combustion Basics (ICS-120) offer with real figures?
Completing Combustion Basics (ICS-120) prepares you for maintenance technician roles, which command average salaries of $55,000–$75,000 USD annually. It significantly boosts your safety compliance expertise for critical combustion equipment operations.
How does Combustion Basics (ICS-120) compare with self-study options?
Combustion Basics (ICS-120) offers a structured 2-day instructor-led experience that outperforms self-study. It guarantees verified Rockwell Automation content delivery, providing deeper technical clarity than independent, unverified learning resources.
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