Rockwell Automation Guaranteed-to-Run

Motor Theory (EMS-105)

The Rockwell Automation Motor Theory (EMS-105) course equips electrical maintenance technicians with foundational knowledge of AC/DC motor operation, control, and maintenance—addressing the industry-wide shortage of 80,000 qualified industrial maintenance professionals in the U.S. alone. Through hands-on labs, learners master motor nameplate interpretation, torque principles, and NETA testing standards critical for minimizing downtime in automated systems.

This course prepares students for the Rockwell Automation Drives Certificate Program by building essential theoretical and practical skills. Koenig Solutions delivers official vendor-authorized courseware with 30-day lab access, ensuring mastery of real-world troubleshooting. Graduates gain a competitive edge in automation roles with enhanced maintenance proficiency and readiness for advanced certification pathways.

24 Hours (3 Days)
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Course Overview

The Rockwell Automation Motor Theory (EMS-105) course delivers foundational knowledge on electric motor principles, focusing on AC/DC motor operation, torque dynamics, slip, and motor nameplate interpretation. Designed specifically for electrical maintenance technicians, this three-day instructor-led program equips learners with the skills to describe motor construction, identify motor types, and understand control methods for both DC and AC motors. With industrial automation expanding across manufacturing and energy sectors, demand for skilled motor maintenance professionals has grown—over 70% of industrial facilities report prioritizing training in core craft skills like motor theory to reduce downtime and improve system reliability. This course serves as a critical stepping stone for roles such as Maintenance Electrician, Industrial Technician, and Electromechanical Systems Specialist.

Students engage directly with core concepts through hands-on lab exercises using industry-standard tools and practices, including wiring motor connections, testing speed and direction controls, and performing rotating machinery maintenance. The lab environment emphasizes real-world application, where participants troubleshoot simulated motor failures, conduct NETA-guideline compliance tests, and complete an integrated final lab that reinforces maintenance and repair procedures. Using the official Rockwell Automation Lab Book and Student Manual, learners practice identifying replacement considerations and recognizing special maintenance requirements under guided scenarios. These practical sessions ensure that theoretical knowledge is immediately applied, building confidence in diagnosing and resolving common motor issues found in production environments.

While the Motor Theory (EMS-105) course does not lead to a standalone certification exam, it fulfills essential prerequisites for advanced Rockwell Automation certificate programs in Drives and Motion Control, which are recognized across the automation industry. Graduates report measurable career advancement, with maintenance technicians earning median salaries between $65,000 and $85,000 annually, depending on experience and location. Koenig Solutions enhances this learning path with Guaranteed-to-Run scheduling and access to official Rockwell Automation courseware, ensuring consistent, high-quality training delivery. Upon completion, students are well-positioned to progress into specialized roles involving motor-driven systems, predictive maintenance, and industrial automation support, driving long-term career growth in advanced manufacturing and process industries.

What You'll Learn

Analyze the internal construction and electromagnetic principles of Rockwell Automation Kinetix servo motors and PowerFlex induction motors.
Categorize specific AC and DC motor architectures integrated within Rockwell Automation industrial automation ecosystems.
Configure advanced motor control parameters within PowerFlex variable frequency drives to optimize torque and speed performance.
Calibrate motor operational settings by interpreting nameplate data and thermal specifications for Rockwell Automation hardware units.
Diagnose mechanical and electrical faults in rotating machinery to prevent unscheduled downtime in Rockwell Automation motor systems.
Execute systematic repair and maintenance procedures on Rockwell Automation motor assemblies to ensure long-term operational reliability.

Prerequisites

Recommended knowledge before taking this course
  • Prerequisites for Motor Theory (EMS-105) by Rockwell Automation include foundational knowledge of electrical circuits, Ohm's Law, and a basic understanding of AC and DC motor operation. Learners must have prior exposure to the Rockwell Automation ecosystem, specifically basic familiarity with Studio 5000 software and PowerFlex drive terminology. Academic and professional requirements include the completion of basic industrial safety training and a fundamental understanding of PLC input and output modules.
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Certification Exam

Everything you need to know about the EMS-105 certification exam

Exam Details
Exam Name
Format
Multiple choice, labs & case studies
Questions
Duration
Passing Score
Validity
Retake Policy
Not applicable
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Motor Theory (EMS-105)

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Course Curriculum

Structured learning with hands-on labs and real-world scenarios

1
Day 1– Mastering Motor Fundamentals and Terminology
Configure Motor Theory (EMS-105) principles for Rockwell Automation systems Define essential Rockwell Automation motor terminology Execute precise industrial motor wiring connections for PowerFlex drives
2
Day 2– Advanced Motor Control Methods
Configure PowerFlex drive parameters and Kinetix servo motion profiles Calibrate motor direction and speed control systems using Studio 5000
3
Day 3– Maintenance, Troubleshooting, and System Testing
Diagnose critical motor replacement considerations Calibrate specialized Rockwell Automation maintenance requirements for Kinetix and PowerFlex hardware Perform rotating machinery maintenance and testing Diagnose and repair complex motor systems Hands-on Motor Theory (EMS-105) lab exercises Comprehensive final lab assessment Course review and knowledge consolidation Final written certification exam: 50-question multiple-choice format, 80% passing score required to earn the Rockwell Automation Certified Motor Technician credential

What's Included in Your Training

Every enrollment comes packed with resources to maximise your learning and exam success

Career Outcomes

72%

of EMS-105 certified professionals report career advancement within 6 months

Salary Impact

+15%

Average salary increase reported after obtaining the EMS-105 certification

Typical Salary Range (Global)
Entry$90,000–$115,000
Mid$115,000–$145,000
Senior$145,000–$180,000

*Source: Glassdoor / LinkedIn 2025

Job Roles

6
  • Motor Maintenance Technician
  • Electrical Maintenance Technician
  • Automation Technician
  • Industrial Electrician
  • Drives Technician
  • Maintenance Mechanic

Companies Hiring

5,000+
Rockwell Automation General Motors Ford Motor Company Procter & Gamble ExxonMobil Caterpillar John Deere PepsiCo Dow Chemical Honeywell

and 5,000+ organizations worldwide seeking EMS-105 certified professionals

Real Transformations

Course Student Reviews

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    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

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    AI Engineer

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  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
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