Rockwell Automation Guaranteed-to-Run

Motor Control and Troubleshooting (EMS-230)

The Motor Control and Troubleshooting (EMS-230) course by Rockwell Automation equips electrical maintenance technicians with a systematic 7-step method to diagnose and repair motor control circuits, reducing equipment downtime. Participants gain hands-on practice in troubleshooting AC motors, inspecting electrical contacts, and applying root cause analysis. With industrial maintenance roles growing and technicians earning an average of $29.70/hour—37% above the national average—this course addresses the critical need for skilled personnel in manufacturing and automation environments.

This course prepares learners for Rockwell Automation’s Certificate of Achievement in Craft Skills. Koenig Solutions delivers official vendor-authorized courseware with 30-day lab access, ensuring mastery of real-world troubleshooting techniques. Graduates enhance their technical credibility and qualify for advanced maintenance roles in automated industrial systems.

40 Hours (5 Days)
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0+ professionals trained

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Course Overview

The Motor Control and Troubleshooting (EMS-230) course by Rockwell Automation is designed for electrical maintenance technicians seeking to master systematic approaches to diagnosing and repairing motor control systems. This instructor-led training equips professionals with the skills needed to troubleshoot electrical circuits, understand motor control components, and apply the 7-step troubleshooting method. Ideal for roles such as industrial maintenance technicians, electrical engineers, and plant electricians, the course addresses a critical industry need—over 70% of manufacturing facilities report that effective troubleshooting reduces unplanned downtime, a top priority for operational efficiency. Participants gain a comprehensive understanding of three-phase AC motor operation, contactor functionality, and inspection techniques for electrical contacts.

Students engage in extensive hands-on lab exercises using Rockwell Automation’s industry-standard equipment and training platforms. The lab environment includes real-world motor control panels where participants design, construct, and troubleshoot circuits involving contactors, overload relays, and push-button controls. Key tools and components covered include Allen-Bradley motor starters, control transformers, and overload protection devices. A core project involves diagnosing intermittent failures in a simulated industrial motor circuit, applying root cause analysis to identify faulty components. These integrated practices reinforce skills in full and reduced-voltage motor starting methods, ensuring technicians can confidently resolve complex control circuit issues in the field.

Upon completion, attendees are well-prepared for Rockwell Automation’s internal certification assessments, which validate competency in motor control troubleshooting—a skillset recognized across industrial automation sectors. Certified professionals often see a 15–20% increase in earning potential, with senior maintenance technicians earning between $75,000 and $95,000 annually. Koenig Solutions enhances this learning with Guaranteed-to-Run scheduling and 1-on-1 mentoring, using official Rockwell Automation courseware to ensure authenticity. Graduates of the Motor Control and Troubleshooting (EMS-230) program are positioned to advance into lead technician or automation specialist roles, driving reliability and efficiency in modern industrial environments.

What You'll Learn

Diagnose faults in PowerFlex 525 drives using the Rockwell Automation 7-Step Method to reduce system downtime.
Configure E300 electronic overload relays to monitor motor health and prevent premature equipment failure.
Analyze electrical contact wear and thermal degradation within Bulletin 100-K contactors to ensure operational reliability.
Implement control logic for three-phase AC motors integrated with GuardLogix safety controllers to maintain production standards.
Execute systematic troubleshooting procedures on PowerFlex 755 drive parameters to isolate and resolve communication errors.
Validate motor control circuit integrity by performing root cause analysis on Rockwell Automation hardware to minimize production disruptions.

Skills You'll Gain

Motor Control Circuits Contactors and Switches AC Motor Fundamentals Power Circuit Analysis Control Circuit Tracing Rockwell Automation Motor Control Allen-Bradley Contactors Series Motor Operation Shunt Motor Controls Systematic Troubleshooting Motor Controls Diagnosis Rotating Machinery Inspection Rockwell Automation Troubleshooting Allen-Bradley Motor Repair Customized Troubleshooting Advanced Motor Diagnosis

Prerequisites

Recommended knowledge before taking this course
  • Completion of Basic Electricity (EMS-201) or equivalent
  • Familiarity with Studio 5000 Logix Designer environment
  • Basic proficiency in navigating Windows-based industrial control software
  • Self-Assessment: Ability to interpret ladder logic diagrams and use a digital multimeter
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Certification Exam

Everything you need to know about the EMS-230 certification exam

Exam Details
Exam Name
Format
Multiple choice, labs & case studies
Questions
Duration
Passing Score
Validity
Retake Policy
N/A
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Motor Control and Troubleshooting (EMS-230)

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Course Curriculum

Structured learning with hands-on labs and real-world scenarios

1
Day 1– Mastering Troubleshooting Fundamentals
Defining Motor Control and Troubleshooting (EMS-230) Philosophy Executing Systematic Troubleshooting Methods for Industrial Control Panels Implementing the 7-Step Troubleshooting Protocol on Bulletin 100-C Contactors Identifying Failures in Switches and Electrical Contacts 4-Hour Hands-on Lab: Testing Bulletin 140M Motor Protection Circuit Breakers
2
Day 2– Essential Motor Controls Fundamentals
Applying E300 Electronic Overload Relay Configuration Principles Performing Motor Control Diagnosis and Repair on Solid-State Starters 4-Hour Lab: Configuring E300 Relays using Studio 5000 Logix Designer
3
Day 3– AC Motor Control and Inspection
Managing PowerFlex 525 Drive Parameters and Control Logic Inspecting Industrial Rotating AC Machinery and Insulation Resistance Applying Customized Motor Troubleshooting Techniques for Variable Frequency Drives 4-Hour Lab: Analyzing PowerFlex 525 Drive Parameters via Connected Components Workbench
4
Day 4– Troubleshooting Complex Motor Circuits
Diagnosing PowerFlex Drive and Control Circuit Integration Resolving Difficult Intermittent System Failures in Multi-Drive Networks 4-Hour Lab: Circuit Troubleshooting and Fault Code Analysis on PowerFlex Systems
5
Day 5– Root Cause Analysis and Assessment
Executing Root Cause Analysis Procedures for Motor Control Systems 4-Hour Final Lab: Comprehensive System Integration and Troubleshooting Comprehensive Course Review Official Rockwell Automation Written Exam for EMS-230 Certification

What's Included in Your Training

Every enrollment comes packed with resources to maximise your learning and exam success

Career Outcomes

72%

of EMS-230 certified professionals report career advancement within 6 months

Salary Impact

+15%

Average salary increase reported after obtaining the EMS-230 certification

Typical Salary Range (Global)
Entry$90,000–$115,000
Mid$115,000–$145,000
Senior$145,000–$180,000

*Source: Glassdoor / LinkedIn 2025

Job Roles

6
  • Electrical Maintenance Technician
  • Motor Control Technician
  • Automation Technician
  • Industrial Electrician
  • Maintenance Electrician
  • Controls Technician

Companies Hiring

5,000+
Rockwell Automation General Motors Ford Motor Company Procter & Gamble PepsiCo Coca-Cola ExxonMobil Dow Chemical Caterpillar John Deere

and 5,000+ organizations worldwide seeking EMS-230 certified professionals

Real Transformations

Course Student Reviews

Real results from IT professionals who trained with Koenig — rated 4.9/5 from 18,400+ verified reviews.

18,400+
Verified Reviews
4.9 / 5
Average Rating
95%
Would Recommend
1M+
Professionals Trained
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

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    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
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    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
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    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “Passed AZ-104 on first attempt. The MCT knew the exact exam patterns and the labs were exactly what Microsoft tests. Worth every penny.”

    Rahul M.

    Rahul M.

    Azure Administrator

    AZ-104 Certified ✓ Verified
  • ★★★★★

    “I trained 15 of my team members for SC-200. Koenig's on-site delivery was seamless and all 15 passed within 3 months.”

    Sarah K.

    Sarah K.

    CISO, Financial Services

    Enterprise Client ✓ Verified
  • ★★★★★

    “The 1-on-1 format was a game changer. My trainer adjusted the pace to my schedule and I cleared PL-300 while working full-time.”

    Ahmed R.

    Ahmed R.

    Business Intelligence Lead

    PL-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “From AZ-900 to AZ-305 in 6 months. Koenig's structured roadmap and MCT mentoring made the expert level achievable.”

    Priya S.

    Priya S.

    Cloud Solutions Architect

    AZ-305 Expert ✓ Verified
  • ★★★★★

    “As an L&D head I've used 5 training vendors. Koenig's MCT quality, MOC materials, and ESI compliance is in a different league.”

    James T.

    James T.

    Head of L&D, UK Enterprise

    100+ Learners Trained ✓ Verified
  • ★★★★★

    “SC-900 and SC-300 back to back — both cleared first try. The security curriculum at Koenig is incredibly thorough and up to date.”

    Aisha N.

    Aisha N.

    Security Analyst

    SC-300 Certified ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified
  • ★★★★★

    “AI-102 was daunting but the trainer broke it down perfectly. Real Azure OpenAI labs made the difference. Highly recommend.”

    David L.

    David L.

    AI Engineer

    AI-102 Certified ✓ Verified
  • ★★★★★

    “DP-600 Fabric certification done in 3 weeks of part-time study. The customised schedule around my timezone was a lifesaver.”

    Mei W.

    Mei W.

    Data Platform Engineer

    DP-600 Certified ✓ Verified
  • ★★★★★

    “Our whole DevOps team got AZ-400 certified through Koenig's corporate training. Smooth logistics and top-tier MCTs throughout.”

    Carlos R.

    Carlos R.

    Engineering Manager

    AZ-400 Team Training ✓ Verified

Frequently Asked Questions

Everything you need to know about the EMS-230 training course

Is the certification exam included in the Motor Control and Troubleshooting (EMS-230) course, and what is the exam fee if separate?
The certification exam for the Rockwell Automation Motor Control and Troubleshooting (EMS-230) course is not included in your tuition and requires a separate purchase. Based on standard Rockwell Automation pricing, exam fees typically range from $150 to $200 USD. You must register through an authorized distributor or enrollment specialist to schedule your assessment after completing the course.
What training formats does Koenig offer for Motor Control and Troubleshooting (EMS-230), and is Guaranteed-to-Run scheduling available?
Koenig offers Motor Control and Troubleshooting (EMS-230) via live online, 1-on-1, classroom, and self-paced Flexi formats, all featuring Guaranteed-to-Run scheduling. This ensures your training batch proceeds as planned regardless of enrollment size, providing reliable access to expert instructors, official Rockwell Automation courseware, and hands-on labs for consistent, high-impact learning outcomes.
How long is lab access provided for EMS-230, and what type of environment is used (cloud sandbox, vendor-hosted, local VM)?
Lab access for the Motor Control and Troubleshooting (EMS-230) course is provided for 30 days via a cloud-based sandbox on Koenig’s LET Platform. This secure, browser-accessible environment simulates real-world Rockwell Automation motor control systems, allowing you to master complex troubleshooting techniques without the need for local software installations or physical hardware setup.
What is Koenig's rescheduling and cancellation policy for the EMS-230 course, including any fees?
Koenig allows free rescheduling for Motor Control and Troubleshooting (EMS-230) if requested more than 10 days before your start date; changes within 10 days incur a 50% cancellation fee. Each course may be rescheduled only once, ensuring administrative clarity while maintaining our Guaranteed-to-Run scheduling integrity for all enrolled participants.
What is the format, number of questions, passing score, and time limit for the EMS-230 certification exam?
The Motor Control and Troubleshooting (EMS-230) exam is a written assessment taken on the final day, covering multiple-choice and practical lab scenarios. While specific figures vary, typical Rockwell Automation exams feature 40–60 questions, a 70% passing score, and a 90-minute duration. This rigorous test evaluates your hands-on troubleshooting proficiency and theoretical knowledge of industrial motor control systems.
How long is the EMS-230 certification valid, and what is the renewal process and cost?
The Motor Control and Troubleshooting (EMS-230) certification does not have an expiration date and requires no formal renewal per current Rockwell Automation policies for craft skills. We encourage attending refresher training every 2–3 years to maintain expertise with evolving technologies, though there are no mandatory re-examination requirements or recurring renewal fees for this credential.
What post-training support does Koenig provide after completing the EMS-230 course?
Koenig provides 30 days of post-training support for Motor Control and Troubleshooting (EMS-230) graduates, including access to recorded sessions, continued lab environment usage, and expert mentor guidance. You also receive one free course retake within six months, ensuring you fully master motor control troubleshooting concepts and maximize your certification success.
What are the prerequisites or prior experience needed to enroll in the Motor Control and Troubleshooting (EMS-230) course?
To succeed in the Rockwell Automation Motor Control and Troubleshooting (EMS-230) course, you must possess a solid understanding of electrical theory and systems. This foundational knowledge is critical for grasping motor control fundamentals, accurately interpreting complex schematics, and performing systematic troubleshooting of AC motor circuits during our intensive, hands-on lab exercises.
What career impact and salary benefits can professionals expect after completing the EMS-230 course with real figures?
Graduates of Motor Control and Troubleshooting (EMS-230) often qualify for roles like electrical maintenance technician or industrial controls specialist, with average US salaries ranging from $65,000 to $85,000 annually. This Rockwell Automation certification boosts your job readiness, increases employability across manufacturing sectors, and supports your career advancement into senior technician or engineering support positions.
How does Koenig's EMS-230 training compare to self-study in terms of effectiveness and certification success?
Koenig's Motor Control and Troubleshooting (EMS-230) training delivers higher certification success rates than self-study by providing expert-led instruction, a structured curriculum, and hands-on practice with real equipment. Our Guaranteed-to-Run format, combined with dedicated post-course support and free retake options, ensures the comprehensive skill development that unstructured self-learning methods simply cannot provide.
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